At a nitrogen manufacturing facility in Arizona, ErectaStep’s stair system replaced a rented scaffolding used for accessing valves. The installation of ErectaStep not only improved worker safety, but also increased efficiency in ongoing maintenance, inspections, and access for facility turnarounds. Additionally, the facility achieved a complete return on the stair and installation investment in less than eighteen months, resulting in a significant ROI from cost savings, all while improving safety.
This ErectaStep installation achieved full ROI in under 1.5 years, delivering substantial cost savings while improving safety too!
Comparing traditional scaffolding rentals with ErectaStep modular platforms reveals significant long-term financial benefits. While renting scaffolding might seem less expensive initially, costs quickly add up with the rental fees, frequent inspections and certification, and the need for skilled labor for assembly and disassembly. Scaffolding also requires regular maintenance, incurring additional costs. In contrast, ErectaStep’s modular stair design eliminates these recurring costs, offering a significant long-term saving. Constructed from marine-grade aluminum, ErectaStep systems are designed for durability and long-term use, significantly reducing maintenance expenses without requiring repetitive, costly re-certification.
Advantages of ErectaStep’s Stair System
Increased Safety and Compliance
ErectaStep stairs are engineered to comply with OSHA standards, creating a safer work environment for maintenance and inspection personnel. Constructed from industrial-grade aluminum, these stairs eliminate the hazards associated with scaffolding, such as instability and collapse risks.
Long-lasting and Low-maintenance
Made entirely of industrial-grade aluminum, ErectaStep stairs are highly resistant to rust, warping, and rotting. This durability ensures a long service life with minimal maintenance, ideal for the demanding conditions of industrial settings like nitrogen manufacturing facilities.
Flexible Modular Design
The modular design of ErectaStep stairs offers endless configuration possibilities, allowing adaptation to various heights and specific site needs. This flexibility was crucial for the Arizona facility, ensuring safe and efficient access to valves at different elevations.
Fast and Easy Installation
ErectaStep stairs offer a significant advantage over scaffolding due to their quick and easy installation. The prefabricated components bolt together on-site without welding, facilitating a rapid setup that minimizes downtime and disruption to plant operations.
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Enhanced Operational Efficiency
Replacing scaffolding with ErectaStep’s permanent stairs has streamlined the facility’s maintenance and inspection processes. The stairs provide consistent, reliable access to valves, enabling quicker and more efficient task completion. This enhancement in operational efficiency reduces overall turnaround times, which is essential for maintaining production schedules.
Key Benefits of ErectaStep over Scaffolding
Financial Impact
- Initial Costs: The total cost of the ErectaStep system was equivalent to a year’s worth of scaffolding setup and rental.
- Cost Savings: Starting in the second year, the ErectaStep solution provided savings compared to the annual scaffolding rental. Given the large number of installations needed throughout the facility, the cumulative savings were substantial.
Benefits
- Cost Efficiency: The refinery saved on recurring rental and maintenance fees associated with scaffolding.
- Enhanced Safety: ErectaStep’s platforms are designed to be OSHA-compliant, reducing the risk of accidents and ensuring a stable working environment.
- Durability: Made from industrial-grade aluminum, ErectaStep’s platforms are resistant to rust, warping, and rot, ensuring long-term use with minimal maintenance.
- Modular Flexibility: The modular design allowed for easy reconfiguration and adaptability to different access needs within the facility.
- Fast Installation: The pre-engineered components are in stock and ready to be shipped, enabling quick delivery and installation without requiring costly engineering, special tools, or welding.
The switch from rented scaffolding to ErectaStep’s modular platforms provided the refinery with a compliant, cost-effective solution. This decision not only ensured OSHA compliance throughout the facility but also led to significant cost savings over time without the hassle and expense of annual rentals or custom fabrication. The refinery’s adoption of ErectaStep illustrates the practical benefits of modular, prefabricated access solutions in industrial settings.
